On Leadbetter Road in Ashland, Virginia, a quiet warehouse holds a business built on decades of practical know-how and steady relationships. Inside, stacks of foam sheets line the walls, tools hum as custom cushions are cut to size, and employees work through orders that range from upholstery shop supplies to specialized packaging materials. For Foam to Size, it’s all part of a trade that has been evolving for more than half a century.
The company’s story began in 1972 with a simple but effective idea. Thomas Rector’s wife’s grandfather founded the business by loading foam products into box trucks and delivering them directly to upholstery shops throughout Virginia. At the time, convenience and reliability were the key ingredients. Upholsterers needed consistent materials, and having someone who could bring those supplies directly to their door made the difference.
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